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FedEx Orders 2,000 Harbinger Electric Trucks to Replace Diesel Fleet

The $200 million order is expected to save the logistics giant $40 million annually in fuel costs by the end of 2027.

FedEx has placed its largest order to date for Harbinger electric trucks, purchasing 2,000 medium-duty EVs to replace diesel-powered delivery vehicles in the United States and Canada. The California-based startup Harbinger is supplying the trucks, which are expected to reduce the logistics company's annual fuel expenditures by $40 million.

What Happened

The 2,000-truck order represents a significant expansion of FedEx’s partnership with Harbinger, following an initial purchase of 53 Class 5 and Class 6 models last year. According to Harbinger, the new vehicles, valued at over $200 million, are engineered for a 20-year service life. Over this period, the company projects total fuel savings of $800 million and a reduction of more than 1.7 million tons of carbon dioxide emissions. The trucks will be built and delivered within the next 18 months, with deployment across the U.S. and Canada scheduled to be complete by the end of 2027. Harbinger’s electric trucks feature an all-in-one electric drive unit producing 440 horsepower and 1,140 pound-feet of torque, paired with an 800-volt battery system that offers a real-world range between 140 and 210 miles.

Why It Matters

This order underscores the growing viability of electric medium-duty trucks in heavy commercial applications, moving beyond pilot programs to large-scale fleet replacement. For FedEx, the move is a strategic step toward its goal of electrifying its entire pickup and delivery fleet by 2040. The financial incentives are clear: while the upfront cost is substantial, the projected $40 million annual savings in fuel costs highlights the long-term economic advantages of EVs over internal combustion engines for high-mileage logistics operations. The choice of Harbinger’s Class 5 and Class 6 trucks, which have a gross vehicle weight rating (GVWR) of 16,000 to 26,000 lbs, indicates a shift toward electrifying larger delivery vehicles that have historically been difficult to replace with EVs due to range and payload constraints.

The Bottom Line

FedEx is replacing 2,000 diesel trucks with Harbinger EVs by the end of 2027, a move projected to save $40 million annually in fuel costs and significantly reduce carbon emissions over the vehicles' 20-year lifespan.

Sources

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